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Blog
Aircraft
Parts Laundering
Hello friends, I was at a
lunch recently with a buddy, and he commented on this
blog. He shared that there was an additional way to
launder parts that I had not cited. The purpose of this
update is to insert that method. For those of you who may
have read this article in the past, I've posted the
updated information in paragraph #5 below.
First, this is not an
article about Martinizing or French Cleaning of parts.
I found a definition for
Money Laundering as follows: "Popular term used to
describe the process whereby criminals conceal illicitly
acquired funds by converting them into seemingly
legitimate income." And so it is for those who would
try to launder aircraft parts. Persons who engage this
sort of activity are those with stolen parts, parts with
missing trace, or parts whose existing trace is not
acceptable to their customers. I'm not a Lawyer or Law
Enforcement Official, so I won't comment on the legal
terms of what to call such persons. Suffice it to say that
when a deliberate attempt is being made to conceal a
material fact as described below, that's part laundering.
What are the common methods used to launder parts?
1) Unfortunately, either
wittingly or unwittingly, Repair Stations find themselves
used to launder parts. Lets say you have a part with trace
problems, or a stolen part. You ask that the repair
station buy the part from you, overhaul it, and then sell
it back to you. You now claim to perspective buyers that
you have trace to a Part 145 Repair Station, and you have
an 8130-3 to boot. Most end users, when buying parts from
the aftermarket accept trace to Part 145 Repair Stations.
There is a growing trend among some airlines now to
require trace beyond the Repair Station for just this
reason.
Here's Royboy's
counsel:
- If you're a Repair
Station Auditor for an airline or third party, ask the
repair station's salesperson to randomly give you a
list of parts sold. Then ask to go to the records
section and ask to see all the trace files for the
randomly chosen sales orders. Better yet, if they have
sold your operation any parts, ask to see a sampling
of the trace for those parts.
- Earlier I described a
growing policy of some airlines to require trace
beyond the repair station. First, carefully consider
revising your policy. For example, if you're a large
airline (with a corresponding large amount of
receiving inspections), you're going to double the
amount of trace paperwork your inspectors have to
review before accepting such parts, thereby
lengthening the time for receipt. Do you want to do
that for every purchase with trace to a
repair station? I suggest that if you're considering
such a policy that you limit it to first time, unknown
repair stations. Exclude 145's associated with
manufacturers, airlines, or 145's you've had long,
successful relationships with. I may offend some small
or new repair stations by this suggestion, but the
ethical ones will have no problem producing the docs,
and hey, it's my blog so I'll say what I want. There.
- One final note on repair
stations: For your supplier to state that he/she has
trace to a 145, the repair station must exercise their
repair station number. Make sure that this appears on
the paperwork. Pay particular attention to
assure that the part they are selling is reflective of
their Certificate, Op-Spec, and capabilities list. For
example, if they are an Avionics repair station, are
they trying to sell a tire? Hmm,. it has happened.
Some repair stations have associated parts
distribution operations, but again, be careful about
how they are both representing themselves as well as
the trace of the part. Most of these are legitimate,
but be careful.
2) Beware the
"bottomless" cert. This refers to certs for
non-serialized parts. For example, you have a legitimate
manufacturer's cert for a quantity of 100 bolts, but you
have 10,000 bolts of the same part number with trace
problems. What's to stop you from using the cert for the
100 to continue selling parts from the 10,000 in 100 lots?
I've heard some people describe this practice as
"loaves and fishes", a reference to the Biblical
story
Here's Royboy's
counsel:
- If you're an auditor,
perform a random sampling of trace documents as is
normal. Write down the part numbers of certs for non
serialized parts for a sampling. Ask the company
you're auditing to show you in its system how many
parts have been sold of this part number. For
quantities that exceed the amount on the cert you've
sampled, ask to see the remaining trace paperwork. Of
course there should be a perfect balance between parts
sold and the quantities on all the trace certs, with
the exception of parts still in stock, unsold.
- Also, randomly check
your own trace files with an emphasis on trace docs for
the same unserialized part number from the same
supplier. Are the trace docs different, do the
numbers add up, and the lot numbers differ as
applicable?
3) Data Plates: This is
obviously a reference to serialized parts with data
plates. For example, you have a stolen part. You either
fabricate a new data plate with a different serial number,
or you have a data plate stolen from a part in service.
Here's Royboy's
counsel:
- For your high dollar
rotables, consider writing or vibro-peening the serial
number of the assembly on the inside of the unit,
on the cover or chassis for example. The repair shop
will then routinely check for the agreement of the
data plate with the serial number on the inside. This
sort of thing can get pretty sophisticated with the
use of invisible inks for instance. When you see a
disagreement of the two, it will be your first
indicator of possible nefarious activity.
- In the near future
expect to see a publicly available, free
website for stolen parts. The point being that if you
have evidence of a stolen part with a police report,
it can be listed on the website. In this way, Law
Enforcement Agencies can see if there is evidence of
theft-rings operating in certain areas, if certain
parts are being targeted, etc. Of course, if the parts
fall into a responsible party's hands, they'll now
have a point of contact to return the parts. I've been
working on the SUPs Steering Committee to make this
happen, and we expect to have it rolled out in 2004.
ILS has a service for its subscribers to list
such parts
4) Forgery: This is the
most hideous form of parts laundering, and for the person
with deep knowledge of paperwork requirements, it would
not be too difficult with the right Art Software on the
their desktop computers to recreate and lift signatures,
logos, forms, etc. Has there ever been a perfect forgery?
Not really, but look for the small things.
Here's Royboy's
counsel:
- Look closely at the
Logo. Companies are very jealous of their logos, and
are understandably careful of how they are posted,
positioned, etc. In a well publicized SUPs case, a
counterfeit Pratt & Whitney part was nearly
identical in most aspects, but the Eagle in the logo
was pointed the wrong way!
- Are the fonts used in
the documents consistent? Does the serial number or
part number field font look different, as if someone
has obliterated those fields and added new info?
- Does the trace docs look
like they've been repeatedly copied or faxed?
- Some companies ask their
suppliers for a copy of the signature roster of those
authorized to return parts to service. When doing
routine audits, randomly check for the signatures on
the docs you been provided against the signatures on
the roster. Do they match?
5) The unwitting
accomplice. Here's the scenario: You have an expensive
part in your inventory that does not have trace, and lets
say it's an INU, or Inertial Navigation Unit. One of your
customers is a well recognized airline, whom you routinely
ship parts to. One day you're preparing such a routine
shipment, and you slip the INU unit into the box. The INU
was not ordered by the airline, nor is it on your packing
list. The airline receiving inspection quickly determines
that a part was received that was not ordered, and
subsequently needs to be returned to the supplier (you).
Now you have a packing list from the airline to your firm
itemizing the INU P/N and Serial Number, and with their
logo and address. Traceability for this part now does
not seem to pose such difficulty. Speak of
dastardly acts!
Fortunately, our industry
is overwhelmingly composed of honest, ethical firms.
Nonetheless it is the intention of this article to raise
the awareness level of purchasers and receiving inspector
so as to intercept this activity.
Here's Royboy's
final counsel:
- FAA AC 20-62, and the
FAA's SUPs video advises us to "know your
supplier." Just who is this person/firm
you're buying the part from? Note especially that this
type of review should extend to anyone in the
trace trail for the buy in question, not just the
person you're directly buying from. THIS COUNSEL IS
THE BEST, FRONT LINE ADVISE TO ANYONE CONCERNED ABOUT
PARTS LAUNDERING.
By the way, just what
is Martinizing and French cleaning? I don't care
really; the lowest priced, closest cleaner is going to get
my business. Keep your creases sharp.
3/21/07
Roy Resto
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VP Technical Operations,
FAA-DAR
Phone: 414 875-2191
Fax: 414 875-0200
royboy@mbtrepair.com
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